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How round is that ball? Put more accurately, how spherical is it? If you're in the measurement business, you better know.

 

The American Bearing Manufacturers Association (ABMA) places a rating on balls, known as ball grade. Ball grades define several important attributes of balls.

ABMA grades run from Grade 3 (highest grade) to Grade 3000 (lowest grade). Therefore, the lower the grade, the higher the quality of the ball. The Grade number identifies, in millionths of an inch, the allowable deviation from spherical form. In other words, a Grade 3 ball can deviate no more than 3 millionths of an inch (.000003") from a perfect sphere. A Grade 5 ball can deviate 5 millionths, Grade 10 can deviate 10 millionths, and so on.

At Q-Mark Manufacturing, Inc., we use only Grade 5 or Grade 10 balls (depending on ball size) for our catalog styli. Our calibration spheres are always Grade 5. Grade 3 balls are rare, and very expensive!

For some special probes, especially larger diameters (>15 mm), we use Grade 25, but we always get the customer’s OK first. And for odd-size balls, Grade 25 is often the only grade available. Please review the ball grades chart below for more information.

 

Grade

Allowable Ball Diameter Variation

Deviation From Spherical Form

Surface Roughness Arithmetical Average

Basic Diameter Tolerance

Allowable Lot Diameter Variation

3

3 u"
.000003"

3 u"
.000003"

.5 u"
.0000005"

30 u"
+/-.00003"

5 u"
.000005"

5

5 u"
.000005"

5 u"
.000005"

.8 u"
.0000008"

50 u"
+/-.00005"

10 u"
.00001"

10

10 u"
.00001"

10 u"
.00001"

1.0 u"
.000001"

100 u"
+/-.0001"

20 u"
.00002"

15

15 u"
.000015"

15 u"
.000015"

1.0 u"
.000001"

100 u"
+/-.0001"

30 u"
.00003"

16

16 u"
.000016"

16u"
.000016"

1.0 u"
.000001"

100 u"
+/-.0001"

32 u"
.000032"

24

24 u"
.000024"

24 u"
.000024"

2.0 u"
.000002"

100 u"
+/-.0001"

48 u"
.000048"

25

25 u"
.000025"

25 u"
.000025"

2.0 u"
.000002"

100 u"
+/-.0001"

50 u"
.000048"

48

48 u"
.000048"

48 u"
.000048"

3.0 u"
.000003"

200 u"
+/-.0002"

96 u"
.000096"

50

50 u"
.000050"

50 u"
.000050"

3.0 u"
.000003"

300 u"
+/-.0003"

100 u"
.0001"

100

100 u"
.0001"

100 u"
.0001"

5.0 u"
.000005"

500 u"
+/-.0005"

200 u"
.0002"

200

200 u"
.0002"

200 u"
.0002"

8.0 u"
.000008"

1000 u"
+/-.001"

400 u"
.0004"

300

300 u"
.0003"

300 u"
.0003"

 

1000 u"
+/-.001"

600 u"
.0006"

500

500 u"
.0002"

500 u"
.0002"

2000 u"
+/-.002"

2000 u"
+/-.002"

1000

1000 u"
.001"

1000 u"
.001"

 

2000 u"
+/-.002"

2000 u"
+/-.002"

2000

2000 u"
.002"

2000 u"
.002"

5000 u"
+/-.005"

2000 u"
+/-.002"

3000

3000 u"
.003"

3000 u"
.003"

 

5000 u"
+/-.005"

6000 u"
+/-.006"

Allowable Ball Diameter Variation is the largest variation of any diameter found in any one ball from the sample lot inspected.

 

Allowable Deviation From Spherical Form is the greatest radial distance in any radial plane between a sphere circumscribed around the ball surface and any point on the ball surface.


Surface Roughness is all those irregularities which form the surface relief but are not deviations of form or waviness. The measurement of this characteristic is to be made with equipment meeting the requirements of and in accordance with ANSI Standard B 46.1.


Basic Diameter Tolerance is the maximum allowable deviation in any ball mean diameter from the basic diameter ordered.


Allowable Lot Diameter Variation is the difference between the mean diameter of the largest ball and that of the smallest ball in the lot.